Helical Gear Zlyj Gearbox for Plastic Extruder Machine


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Helical Gear ZLYJ Gearbox for Plastic Extruder Machine

The Helical Gear ZLYJ gearbox is specially designed for plastic extruder machines. It is widely used in various industries such as motor, machinery, agricultural machinery, industrial automation equipment, and the chemical industry. The gearbox serves multiple functions including distributing power, changing drive torque, speed changing, and speed reduction.

The layout of the gearbox is coaxial, providing efficient and reliable performance. Customization options are available to meet specific requirements.

Technical Data:
– Product Name: Helical Gear ZLYJ gearbox for plastic extruder machine
– Power: 0.12KW~160KW
– Torque: 1.4N · m ~ 36600N · m
– Output speed: 0.06 ~ 1090r/min
– Gear material: 20CrMnTi alloy steel
– Gear Processing: Grinding finish by HOFLER Grinding Machines
– Noise Test: Below 65dB
– Brand of bearings: C&U bearing, ZWZ, LYC, HRB, NSK, etc
– Brand of oil seal: NAK or other brand
– Temp. rise (MAX): 40ºC
– Temp. rise (Oil)(MAX): 50ºC
– Vibration: ≤20µm
– Housing hardness: HBS190-240
– Surface hardness of gears: HRC58°~62°
– Gear core hardness: HRC33~40
– Machining precision of gears: 5 Grade
– Lubricating oil: GB L-CKC220-460, Shell Omala220-460
– Heat treatment: Carburizing, Quenching, etc
– Efficiency: 95%~96% (depends on the transmission stage)
– Bearing output mode: parallel output
– Installation type and output mode: Bottom seated type flange type installation, solid, hollow shaft output
– Input mode: Direct motor, shaft input, and connecting flange input
– Input Method: Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

Installation Instructions:
To install the Helical Gear ZLYJ gearbox, follow these steps:
1. Choose the appropriate installation type and output mode according to the requirements.
2. Ensure the gearbox is securely mounted using the bottom seated type flange type installation.
3. Connect the motor to the gearbox using either direct motor input, shaft input, or connecting flange input.
4. Make sure all connections are properly tightened.
5. Check for any potential shaft deflection and adjust if necessary.
6. Refer to the manufacturer’s instructions for additional guidance.

Maintenance and Repair:
To ensure the optimal performance of the Helical Gear ZLYJ gearbox, regular maintenance is essential. Here are some maintenance tips:
1. Regularly check and replace lubricating oil according to the manufacturer’s recommendations.
2. Inspect the gears for any signs of wear or damage and replace if necessary.
3. Clean the gearbox regularly to remove any dirt or debris that may affect its performance.
4. Check for any loose connections or abnormal noise during operation and address them promptly.
5. If repair is needed, contact a qualified technician or the manufacturer for assistance.

If the Helical Gear ZLYJ gearbox needs to be replaced, follow these steps:
1. Disconnect the power source and ensure the machine is safely turned off.
2. Remove any connecting components such as motor or input flange.
3. Loosen the mounting bolts and remove the old gearbox.
4. Install the new gearbox using the same steps as the installation process.
5. Reconnect the motor or input flange.
6. Double-check all connections and ensure everything is properly secured.
7. Power on the machine and test the new gearbox for proper functionality.

Company Profile:
We, EVER-POWER GROUP, are a leading supplier of various Plastic Gears used in the industry. Our range includes Plastic Spur Gear, Plastic Helical Gear, Plastic Worm Gear, Plastic Bevel Gear, Plastic Pinion Gear, Plastic Nylon Gear, Plastic Transmission Gear, Plastic Sprocket Gear, Plastic Wheel Gear, Plastic Injection Gear, Plastic Ring Gear, Plastic Rack Gear, and more. We pride ourselves on providing high-quality products, favorable prices, and considerate service. We welcome customers to contact us for customized orders based on their drawings or samples.

1. Are your products original spare parts?
Our products are replacement parts designed to be compatible with the original spare parts. We are not the holder of the original trademarks mentioned in the content.

2. How long is the warranty for your products?
Our warranty is 12 months under normal circumstances.

3. Do you provide inspection