China Manufacturer Precision Machining Customized Transmission Metal Gear Vehicle Engine Parts wholesaler

Solution Description

Maker precision machining custom-made transmission steel gear vehicle motor components

[Manufacturing unit Display]

[About Us]

So considerably,we are the 1 of the top maker exported areas to international countries through alibaba and produced in china internet site often,our consumers are in the substantial regular quality area.
We search forward to your variety cooperation!!!

Good quality is our cultures! (we will provide High-finish made with excellent good quality, exceptional in workmanship, best services)
1. Little information make massive big difference. We assure: All the components from our company have no sharp edge. Holes and screw holes are chamfered for convenient assembly (Under no indication). Every product will be cautiously packed to avert the bump and rust in transit . 
two. The craftsmanship of all parts we machined is controlled rigorously. Every item has its possess process card and method chart.
three. Our top quality inspection treatment is fairly stringent.it must self-inspected during generation, we have movement inspectors and professional inspectors. 
4. Every dimension of item must be tested 1 to 1 after completing manufacturing and offer top quality report.
five. We not only have the globe of large-end DMG 5-axis linkage machining heart, the 5-axis linkage turning compound double spindle machining middle, compound turning equipment, but also have much more than thirty sets of processing machines from Japanese and ZheJiang ese brand names. Our tests tools are imported from Japanese brand name, this kind of as large-conclude computerized 3 coordinate measuring device, the 2 coordinate measuring equipment, high-high quality top gauge and roughness measurement and so forth.
six. The most essential level, we are the entity manufacturing unit, not buying and selling organization. Cost is the composition of the real item good quality price tag. High quality can guarantee more controllable larger than trading business. The value is reduce, at least lowering the trade company’s support fee.
seven. We are a mixture of creation and trade, sector and trade integration company. So much there are fifteen traders for US and European market 
8. Simply because we are far more shut to our factory, we can recognize the actual situation of our manufacturing facility, we are more specialist ,a lot more affordable and a lot more correct than trade business. And our language capability is also diversified. We can communication Spanish, English and Russian.
nine. We have a excellent organization tradition with various skilled coaching programs, early meeting each and every working day to share our function experiences to grown up collectively happily. We have a great ability to development in the business.
10. There are close to eighty personnel in our crew, everyone has their desire in our company. All of us maintain birthday celebration, celebrating Mother’s and Father’s Day , touring jointly. The organization respects every single employee, when Woman’s Day coming, we got the gorgeous flowers and wishes from brothers. Pleasure and treatment surrounding us considering that we live below, emotion very pleased !
we love our business as considerably as own family, also adore pricey consumers.

[Product Description]

Substance: Aluminum (6061-T6, 6063, 7075-T6,5052) and so on…
Brass/Copper/Bronze etc…
Stainless Steel (302, 303, 304, 316, 420) and so on…
Metal (gentle steel, Q235, 20#, 45#) and many others…
Plastic (Abs, Delrin, PP, PE, Personal computer, Acrylic) and many others…
 
Method: CNC Machining, CNC Turning, CNC Milling, CNC Lathe, 
CNC dull, CNC grinding, CNC drilling etc…
 
Surface area treatment: Distinct/color anodized Challenging anodized Powder-coating    
Sand-blasting Portray
Nickel plating Chrome plating Zinc plating Silver/golden plating 
Black oxide coating, Polishing etc…
 
General Tolerance:
(+/-mm)
+/-.001mm or +/- 0.00004″
Certification: ISO9001:2008, ROHS
 
Experience: 15years of CNC machining products 
3years of automation machine producing
 
Direct time : In common:7-15days
Special custom services: making arrangement on customers’ request
 
Minimum Get: Comply with customer’s demand
 
Packaging : Normal: pearl cotton and bubble bag, carton box and seal
For large and massive amount: pallet or as for each customers’ requirement
 
Expression of Payment: T/T, Paypal, Trade assurance etc…
 
Shipping and delivery way: Specific(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or on your need
 
Maine equipment:
 
Machining centre, CNC, Lathe, Turning machine, Milling machine, Drilling machine, Interior and external grinding machine, Cylindrical grinding equipment, Tapping drilling machine, Wire chopping device and many others.
 
Screening facility:
 
Coordinate measuring equipment, projector, roughness tester, hardness tester, concentricity tester. Height tester
 
Product Tag:
 
mini cnc milling machine for sale
 

 

MEASURING CAPABILITY
Measurement Range(mm) Accuracy(um) Manufacturer
Duration 200×150
700×600×500
-600
3+L/50
2.1+3.8L/one thousand
three+L/300
Easson(ZheJiang )
Brown & Sharpe(Us)
Trimos/Tesa(Swiss)
External Diameter -100 1 Mitoyuto(Japan)
Internal Diameter five-thirty 1 Tesa (Swiss)
Surface Roundness eighty .01 Mitoyuto(Japan)

 

General Tolerance(+/-mm)
CNC Machining .005
Turning .005
Grinding(Flatness/in2) .003
ID/OD Grinding .002
Wire-Cutting .002

 

MAXHINING  EQUIPMENT
CNC Machining  Sheet Metal
High Speed
Vertical Machining
Horizontal Machining
CNC Turning
CNC Blanking
Hydraulic Shearing
Hydraulic Press
Welding
Grinding  W/C Machining
Jig Grinding
Center-less Grinding
Surface Grinding
ID/OD Cylindrical Grinding
Ceramic Grinding
Wire Cut
Drilling
General Machining Other individuals
NC Turning
Lathe
Milling
Lapping
Heat Treatment
Surface Treatment

[Our Good quality Section]
We have particular Quality Control Office to examine the items ahead of ship to customers, make certain the elements are very good and specific, will fulfill your wants and specifications 100%. 
If you want top quality inspection report, we can provide it. Each and every order will have high quality inspection report in file.  

[Certifications]

[WHY Decide on Us?]
one. Extended-time period cooperation method for trustable business 
two. Specialist maker and supplier for 15 many years
three. one hundred% quality inspection just before shipment: Defect fee significantly less than .7%.
four. 1.5 million month to month export quantity:we are nonetheless expanding.
five.15 workshops & 4 associates to manufacture : No fret about your shipping and delivery time.
six.7/24hours on the web services: Responding to you anytime.
7. Substantial grade material variety :Non-pollution for merchandise.
eight. Substantial normal surface area treatment: Safe & no deburr .
nine. The cheapest price with the same high quality and service:The very least money for ideal service.

[FAQ]
1. Q: Are you a factory or investing firm?  
     A: We are manufacturing unit, welcome to go to our firm. 

two. Q: What is the MOQ?
     A: MOQ: sample order/batch creation are equally obtainable. As per your wants.

3. Q: What is your guarantee for the items?
     A: Our inspector will verify samples before mass creation, following begin manufacturing, we have inspectors verify solution each 50 percent an hour, prior to shipment, they will recheck components to make sure it is great.

4. Q: What is the solutions if the areas don’t fulfill specification?    
    A: If we located the components don
t satisfy specification just before shipment, our inspector will reject it and we will organize remake the areas. If you obtained the areas and identified problems, make sure you enable us know, we will recheck the stay, and discover very good remedy to remedy.
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Thank you for your watching!!! 

Welcome to Send out your Inquiry Specifics in the Beneath, Click “Send” Now!!!

 

US $2
/ Piece
|
1 Piece

(Min. Order)

###

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB
Customized: Customized
Material: Aluminum
Application: Metal Recycling Machine, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal Engraving Machinery, Metal Coating Machinery

###

Samples:
US$ 3/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material: Aluminum (6061-T6, 6063, 7075-T6,5052) etc…
Brass/Copper/Bronze etc…
Stainless Steel (302, 303, 304, 316, 420) etc…
Steel (mild steel, Q235, 20#, 45#) etc…
Plastic (ABS, Delrin, PP, PE, PC, Acrylic) etc…
 
Process: CNC Machining, CNC Turning, CNC Milling, CNC Lathe, 
CNC boring, CNC grinding, CNC drilling etc…
 
Surface treatment: Clear/color anodized; Hard anodized; Powder-coating;    
Sand-blasting; Painting;
Nickel plating; Chrome plating; Zinc plating; Silver/golden plating; 
Black oxide coating, Polishing etc…
 
General Tolerance:
(+/-mm)
+/-0.001mm or +/- 0.00004"
Certification: ISO9001:2008, ROHS
 
Experience: 15years of CNC machining products 
3years of automation machine manufacturing
 
Lead time : In general:7-15days
Special custom service: making arrangement upon customers’ request
 
Minimum Order: Comply with customer’s demand
 
Packaging : Standard: pearl cotton and bubble bag, carton box and seal
For large and big quantity: pallet or as per customers’ requirement
 
Term of Payment: T/T, Paypal, Trade assurance etc…
 
Delivery way: Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or on your requirement
 
Maine equipment:
 
Machining center, CNC, Lathe, Turning machine, Milling machine, Drilling machine, Internal and external grinding machine, Cylindrical grinding machine, Tapping drilling machine, Wire cutting machine etc.
 
Testing facility:
 
Coordinate measuring machine, projector, roughness tester, hardness tester, concentricity tester. Height tester
 
Item Tag:
 
mini cnc milling machine for sale
 

###

MEASURING CAPABILITY
Measurement Range(mm) Accuracy(um) Brand
Length 200×150
700×600×500
0-600
3+L/50
2.1+3.8L/1000
3+L/300
Easson(Taiwan)
Brown & Sharpe(Us)
Trimos/Tesa(Swiss)
External Diameter 0-100 1 Mitoyuto(Japan)
Internal Diameter 5-30 1 Tesa (Swiss)
Surface Roundness 80 0.01 Mitoyuto(Japan)

###

General Tolerance(+/-mm)
CNC Machining 0.005
Turning 0.005
Grinding(Flatness/in2) 0.003
ID/OD Grinding 0.002
Wire-Cutting 0.002

###

MAXHINING  EQUIPMENT
CNC Machining  Sheet Metal
High Speed
Vertical Machining
Horizontal Machining
CNC Turning
CNC Blanking
Hydraulic Shearing
Hydraulic Press
Welding
Grinding  W/C Machining
Jig Grinding
Center-less Grinding
Surface Grinding
ID/OD Cylindrical Grinding
Ceramic Grinding
Wire Cut
Drilling
General Machining Others
NC Turning
Lathe
Milling
Lapping
Heat Treatment
Surface Treatment
US $2
/ Piece
|
1 Piece

(Min. Order)

###

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB
Customized: Customized
Material: Aluminum
Application: Metal Recycling Machine, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal Engraving Machinery, Metal Coating Machinery

###

Samples:
US$ 3/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material: Aluminum (6061-T6, 6063, 7075-T6,5052) etc…
Brass/Copper/Bronze etc…
Stainless Steel (302, 303, 304, 316, 420) etc…
Steel (mild steel, Q235, 20#, 45#) etc…
Plastic (ABS, Delrin, PP, PE, PC, Acrylic) etc…
 
Process: CNC Machining, CNC Turning, CNC Milling, CNC Lathe, 
CNC boring, CNC grinding, CNC drilling etc…
 
Surface treatment: Clear/color anodized; Hard anodized; Powder-coating;    
Sand-blasting; Painting;
Nickel plating; Chrome plating; Zinc plating; Silver/golden plating; 
Black oxide coating, Polishing etc…
 
General Tolerance:
(+/-mm)
+/-0.001mm or +/- 0.00004"
Certification: ISO9001:2008, ROHS
 
Experience: 15years of CNC machining products 
3years of automation machine manufacturing
 
Lead time : In general:7-15days
Special custom service: making arrangement upon customers’ request
 
Minimum Order: Comply with customer’s demand
 
Packaging : Standard: pearl cotton and bubble bag, carton box and seal
For large and big quantity: pallet or as per customers’ requirement
 
Term of Payment: T/T, Paypal, Trade assurance etc…
 
Delivery way: Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or on your requirement
 
Maine equipment:
 
Machining center, CNC, Lathe, Turning machine, Milling machine, Drilling machine, Internal and external grinding machine, Cylindrical grinding machine, Tapping drilling machine, Wire cutting machine etc.
 
Testing facility:
 
Coordinate measuring machine, projector, roughness tester, hardness tester, concentricity tester. Height tester
 
Item Tag:
 
mini cnc milling machine for sale
 

###

MEASURING CAPABILITY
Measurement Range(mm) Accuracy(um) Brand
Length 200×150
700×600×500
0-600
3+L/50
2.1+3.8L/1000
3+L/300
Easson(Taiwan)
Brown & Sharpe(Us)
Trimos/Tesa(Swiss)
External Diameter 0-100 1 Mitoyuto(Japan)
Internal Diameter 5-30 1 Tesa (Swiss)
Surface Roundness 80 0.01 Mitoyuto(Japan)

###

General Tolerance(+/-mm)
CNC Machining 0.005
Turning 0.005
Grinding(Flatness/in2) 0.003
ID/OD Grinding 0.002
Wire-Cutting 0.002

###

MAXHINING  EQUIPMENT
CNC Machining  Sheet Metal
High Speed
Vertical Machining
Horizontal Machining
CNC Turning
CNC Blanking
Hydraulic Shearing
Hydraulic Press
Welding
Grinding  W/C Machining
Jig Grinding
Center-less Grinding
Surface Grinding
ID/OD Cylindrical Grinding
Ceramic Grinding
Wire Cut
Drilling
General Machining Others
NC Turning
Lathe
Milling
Lapping
Heat Treatment
Surface Treatment

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China Manufacturer Precision Machining Customized Transmission Metal Gear Vehicle Engine Parts     wholesaler China Manufacturer Precision Machining Customized Transmission Metal Gear Vehicle Engine Parts     wholesaler
editor by czh 2022-12-24